Passivation by Metal
In “The Blueprint of Water”, passivation is described as a ceasefire, not immunity: corrosion by-products form a thin surface film that raises resistance to electron transfer, ion migration, and oxidant access. Each common metal forms a different film with its own stability window and its own way of failing.
| Metal | Passive film | Stability window | What breaks it |
|---|---|---|---|
| Mild (carbon) steel | Loose, porous iron oxide layer, patchy and easily disturbed | Survives only where operating conditions stay stable enough to avoid stripping the film | Once breached, corrosion resumes immediately at the exposed site; easily disturbed by upset conditions |
| Copper | Dense, adherent patina from copper ions reacting with oxygen and carbonate species | Often protective, limiting electron transfer and shielding the metal beneath | Conditions that destabilize the patina chemically, mechanically, or biologically |
| Stainless steel | Exceptionally thin chromium oxide film, only atoms thick but tenacious and self-healing | Reforms almost instantly when damaged, provided oxygen is present | Low oxygen (anaerobic) environments interfere with repassivation; chloride-rich environments drive localized attack |
| Galvanized steel | Zinc coating (a less noble metal) that sacrifices itself, supplying electrons and satisfying cathodic demand | Protects the steel beneath as long as zinc remains | The truce ends when the zinc is consumed |
Related concepts
Passivation · Corrosion Cell · Film Saboteurs · Galvanic Corrosion · Anodic Protection · Cathodic Control · Larson-Skold Index · Under-Deposit Corrosion · Oxygen Differential Corrosion
Part of The Blueprint of Water